Retail Company Saves On Tape & Dispensers

Situation: A large retail company started searching for alternatives to their packaging tape so they can save on cost of product, labor, equipment and still meet safety standards.

Solution: With the retail company%u219s criteria in mind IPS Packaging put together a proposal for water-activated tape and tape dispensing equipment. Here is what we came up with:

Labor Savings:

  • 50% less time per carton
  • Processing approximately 2.76 million boxes per month
  • Saving 7 seconds per box
  • 5379 man hours saved per month
  • Total savings per year: $968,333

Tape Yield Savings:

  • 30% less material per carton
  • 100 million feet used per year
  • Saving 30 million feet per year
  • $.005 cost per foot
  • Total savings in tape: $150,000

Safety Savings:

  • $30,000 per employee in Repetitive Motion injuries (per OSHA)
  • Average employee works 20 years
  • $1,500 per year, per employee
  • 200 employees
  • Total Medical Savings per year: $300,000

Equipment Savings:

  • $900 per dispenser
  • 200 dispensers
  • $180,000 in dispenser costs
  • Free dispensers with 2-year agreement
  • Total savings on dispensers: $180,000

Total estimated savings for the company: $1,598,333

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