Category: Case Studies

Case Study: Case Sealer automation saves $100K annually in labor costs

Case Sealer Automation

This case study shows how IPS Packaging produces results. We help our customers save money in ways they may not be thinking of. Sometimes all it takes is an outside look at something that you may not think is a problem. Problem: An IPS customer’s business had just doubled. They were still manually erecting, packing and labeling boxes like they had done for many years. Solution: A free on site-consultation with an IPS Sales rep and IPS product manager generated

Posted in Carton Sealing Machines, Case Sealer Case Studies, Case Studies, Packaging Equipment, Stretch Film Case Studies, Stretch Wrappers Tagged with: , , , , , , , , , , , , , , , , , , ,

Case Study: Auto bagging system saves 65% in labor costs

65% Reduction in Labor Costs

How much can packaging automation save? The answer: A LOT. In this case study, we’re looking at a frozen food producer. They use too many employees to fill their frozen packs when they should be using automated equipment. The cost of labor and slow production speed is costing the company and they needed a quick fix. This company produces single-serve and family-sized food packages. These frozen foods are for sale nationwide at grocery stores, membership warehouse clubs, convenience stores, and

Posted in Bagging Systems, Bags, Poly & Plastic, Bags, Poly & Plastic Case Studies, Case Studies, Food and Food Production, Packaging Equipment Tagged with: , , , , , , , , , , , , ,

Case Study: How poly bags save money and protect products

We all know about the types of poly and plastic bags that are out there. But have you read about how they can be cost-effective materials to help better protect your products? These two case studies point out how IPS Packaging offered a poly bag solution to our customers. Two different industries; food and automotive. Both had different obstacles that we helped them hurdle using custom poly bags. Problem: A large-scale meat packer was using an LLDPE poly bag to

Posted in Automotive, Bags, Poly & Plastic, Bags, Poly & Plastic Case Studies, Case Studies, Case Studies, Damage Prevention, Food and Food Production, Packaging Design, Packaging Supplies Tagged with: , , , , , , , , ,

Case Study: Custom Poly bags produce results

HDPE Poly Bag

Customized solutions: every packaging process is different. You’ve probably heard it a million times before, but have you seen actual examples? In these case studies, we’re taking a look at custom poly bags. Sometimes that fix ends up being a product the customer may not know about. Other times, it’s a little more complex. Problem: A manufacturer of roofing tile was using a LLDPE (Linear low-density polyethylene) bag to package their individual tiles. They would then then stack the bags

Posted in Bags, Poly & Plastic, Bags, Poly & Plastic Case Studies, Case Studies, Case Studies, Damage Prevention, Lumber and Wood Products, Packaging Design, Packaging Engineering, Packaging Engineering Services, Process Optimization, Uncategorized Tagged with: , , , , , , , , , , , , ,

eBook: Stretch Wrap- Choosing to Automate

Introduction: The choice to automate stretch wrap Lean methodology. Cost savings initiatives. Elimination of waste. Problem solving and key performance indicators. All of these terms are used on a daily basis in manufacturing facilities that use stretch wrap. With costs and competition increasing daily, how can you stay competitive? You need to increase your throughput while reducing costs. It seems counterintuitive trying to do more with less resources, but that is the direction of American manufacturing. With imports arriving daily

Posted in Damage Prevention, Damage Prevention Case Studies, Equipment, Equipment Installation, Packaging Equipment, Stretch Film, Stretch Film Case Studies, Stretch Wrappers, Systems Integration, Uncategorized Tagged with: , , , , , , , , ,