Item: Curved and tempered glass window, ¼” thick, weighing approximately 4 lbs.

img3 Formed end caps from foam in place system create custom protective hold for glass during shipment to automotive manufacturing facility.

Before, this automotive glass window was being packaged in a wood box that measures 13” W x 29” L x 3-1/2” D, protected by bubble wrap.

IPS's engineers proposed using the current box size, but using customized end caps made using a foam in place system. Each end takes approximately 70 seconds to form.

End cap bag size 18” 70% fill.
End cap foam weight: 0.196 lbs.
Total foam weight per package: 0.392 lbs.